Sunday, February 14, 2010

Current Project:1927 Highboy - Perch Brackets

In order to get the proper distance to set the spring perch brackets, I set the spring on the table along with the shackles and the spring perch hangers and measure the distance from the mounting flange of the hanger on each side. I will often place a washer on the hanger on each side to spread the spring a little further. If after the car is loaded and I need some extra lift on the spring, I remove the washers and that will move the spring out approximately ¼ inch giving it more tension and a stiffer spring.
Here is an angle shot of the axle with the spring brackets in place and the all thread installed. The all thread not only aligns the brackets to the axle but allows the brackets to be centered from side to side on the axle. Remember to use the same size all thread that the holes in the brackets are otherwise you could misalign the brackets.
This picture shows a front on look at the alignment of the spring perch brackets.
Here is a close up of the actual way in which the bracket is held in place. A nut on each side holds the bracket in place and allows for accurate adjustment. So now you ask yourself, how do I get the all thread out after the brackets have been tacked in place? Two ways this can be done. One, is to simply cut the all thread in the middle and pull each end out. The other way is to use two pieces with a coupler in the middle and just screw the two halves together and lock in place with a nut or two and then do the adjusting at the ends.

Sunday, January 17, 2010

Side Mounts for Engine

After I played around with putting side mounts on the engine, I decided that the mounts looked to big and out of proportion. So as sometimes happens, I went to plan B. Plan B is to use front motor mounts instead. When using front mounts, one thing to consider is whether a mechanical or an electrical pump will be used. I’ve done both in the past but prefer the mechanical. Here is where the ram horn exhaust manifolds come in real handy. I supported and shimmed the engine and then removed the angle iron on the front.

Whenever I make patterns, I use chipboard that is purchased from an upholstery supply store. It is thicker than poster board and is still easy to cut and makes great patterns. Notice how the mount comes down far enough to clear the mechanical fuel pump.

This is a stand off shot to check whether I like the way it sits with the new mount pattern in place. If I decided that the engine was to high, then I could lower the engine and transmission. The thing to remember here is twofold: with the engine lowered, the transmission is lowered also – this throws off the pinion angle some, maybe not enough to worry about, but definitely something to consider. Second, the lower the engine, the lower the air cleaner will sit in relationship to the top of the cowl. I like this set up, so will run with it.

The mounts are made from 3/8 ths inch plate and are the same on each side.

The tubing for the urethane bushings (1 1/8th) is cut and added to the brackets and welded in place.

Patterns are made for the side mounts out of ¼ inch, mounted to the motor mount brackets, centered, and then tacked in place.

Here is a shot with all the blocks, shims, and jack removed. I think it looks great. Now on to the front axle. Notice how I support the front axle with the homemade stands. This will help me to set the caster that I use (4-6 degrees).

This picture shows what the axle looks like with a digital protractor mocked up in the frame and set to 4 degrees. For those who are really sharp, you will notice that this front end is from a different car. But that is ok. They are all set up the same, so it really doesn’t matter.

When I get ready to set up the spring perch brackets on the axle, I set the axle in a vise – level it and set the 4 degree caster angle. Then I set the spring perch brackets vertical to the axle using all thread to hold them the correct distance apart. Tack and go.

Tuesday, December 29, 2009

Mustang steering box

  • Here’s the mustang steering box tacked in place – mounted on its side. I tacked a small piece of angle iron to the mounting bracket to help hold it in place.
This just shows a rear view of the box mounted to the frame
I drew the trans mount on the bench top so I could get the right angles for the center cuts. Inch and a half square tubing heavy wall (.188 in thick ) was used with urethane bushings being used for the cushion mount itself. The trans is bolted directly to a plate welded to the tubing.
Two 3/8ths 2 x 2 plates are used on each end of the mount to support the transmission mount.
Here’s a rear shot showing the mount and transmission ( empty turbo 350 case) all set up. Notice the plywood firewall in place to simulate the body in place. I screwed a small 2 x 4 to the plywood so that I could use c-clamps to hold it to the frame. I marked the position of the firewall when the body was setting on the frame the last time. That then becomes the reference point.
Another shot showing everything in place and the spacer blocks removed.


Current Project:1927 Highboy - The hard way!

.